The key technologies and challenges in the automotive wiring harness production

The key technologies and challenges in the automotive wiring harness production

The key technologies and challenges in production process mainly include the following aspects:

The accuracy of the wire opening process: Wire opening is the first processing process in wire harness production, and its accuracy is directly related to the entire production progress. Once an error occurs, especially if the opening size is too short, it will lead to rework of all work stations, which is time-consuming and labor-intensive and affects production efficiency.

Complexity and high protection requirements of high-voltage wire harness processing: The main challenges faced by new energy vehicle wire harnesses during processing include complex high-voltage wire harness processing processes, high protection requirements, and low production efficiency. To solve these problems, intelligent processing equipment and technology are needed.

Connection quality and insulation treatment in automated production: In the automated production process, ensuring the precise connection and insulation treatment of each wire is an important challenge. This directly affects the reliability and safety of the entire electrical system.

Wire harness process management from design to manufacturing to delivery: Another major challenge faced by automotive wire harness manufacturers is how to properly handle the wire harness process from design to manufacturing to delivery. This requires manufacturers to have efficient assembly mode and production plan management capabilities.

Lean production management: As the market's requirements for automobile quality and safety performance increase, the traditional automobile industry faces huge challenges. As a key component of the automobile, the production design of automobile wiring harness is directly related to the quality and safety performance of the automobile. Therefore, the implementation of lean production management has become an important means to improve production efficiency and product quality.

Responding to new requirements for new energy vehicle wire harnesses: With the development of new energy vehicles, new requirements have been put forward for wire harness processing, which will inevitably trigger a technological revolution in the wire harness processing industry. Enterprises need to seize market opportunities and develop key technologies to meet these challenges.

To sum up, the key technologies and challenges in the automotive wire harness production process involve the accuracy of the wiring process, the complexity and high protection requirements of high-voltage wire harness processing, the connection quality and insulation treatment in automated production, from design to manufacturing to Delivered wire harness process management, lean production management, and coping with new requirements for new energy vehicle wire harnesses.